No matter what state I’m in lately, everybody wants to know how to do Patches with their embroidery machine. It was all the talk at the DAX Show in Kansas City and then 2 weeks later – ISS Show in Atlantic City – same thing – “How do I make Patches?”
Patches are actually one of the easiest things to create when you have the right machine! My Multi Needle Happy Embroidery Machine just moves from color to color, patch to patch, all by itself! Can you imagine if I had to re-hoop for every patch? I don’t even want to think about having to thread and unthread for every color change!
I simply hoop Ultra Solvy Disolvable Backing and embroider my patches. A Patch is just an Applique after all, the Satin Stitch not only finishes the Applique, it “finishes” the Patch as well. All the Patches just break free from the Ultra Solvy when I’m finished.
I don’t have to cut them or burn them free with a heat tool either! All the products I use for this process are available at www.TexmacDirect.com. I will be demonstrating this technique at the Everything Applique Conference in Atlanta next week – April 6-8. Come see us! Conference details and registration here: www.EverythingApplique.com
Can’t make it to Atlanta – I will be at the DAX Show in Tinley Park, IL, April 21-22 – same demonstration. DAX Show details and registration here: www.DAXShow.com
Check out our Happy Embroidery Machines at www.HappyEmb.com
Step 1: Hoop Ultra Solvy and embroider the Placement Stitch for the Patches
Step 2: Spray Pre-Cut Tackle Twill with Temporary Spray Adhesive – light spritz is all you need to keep the fabric from shifting – place inside the Placement Stitch and press lightly to adhere.
Step 3: Optional – for extra Bling – Lay a sheet of Opalescent Mylar over the Tackle Twill
Step 4: Optional – If you are using Mylar – Stitch an open weave, widely spaced Knock-down Stitch over the Mylar and Tackle Twill. This secures the Mylar but allows it to shine through and add sparkle to the Tackle Twill in the background. The Mylar appears pink here but it takes on the color of the fabric underneath or the thread being used.
Step 5: Stitch the Satin Stitch Border that finishes the edges of the Patches. In my example Patches shown at the top, I added a Long Running Stitch on top of the Satin Stitch in the center. This is a decorative element but also helps secure the Satin Stitch and makes it less likely to snag. You can use a contrasting color as I did for an additional design element or use the same color as the Satin Stitch and it will disappear and simply secure the edges.
Note: For the best results with Embroidered Patches when using a Background Fabric in place of Fill Stitches, be sure to use a sturdy structured fabric like the Tacke Twill. The Satin Stitches on the finished edge must be fully supported by the background fabric in order to maintain their shape after the Ultra Solvy is rinsed away. I used www.TEXMACDirect.com Tackle Twill for the white background on the Patches shown here. Tackle Twill comes in a variety of colors and is used to make embroidered badges, patches, labels, etc. It is tightly woven, poly-cotton backed with a non-woven material for additional stability. Be sure to cut the Twill so that it goes right to the edge of the Satin Stitch as you can see in the picture below. The needle should fall just barely outside the edge of the Twill on the outside stroke of the Satin Stitch.
Step 6: Stitch the center elements of the Patch – logo, text, decorative designs . . . I like to stitch these after the Satin Edges so that the edges are secured and the stitching in the center doesn’t pull the edges out of place and cause the edges not to align properly.
Step 7: Break the edges of the Patches free from the Ultra Solvy and apply the Patch to the garment by sewing or apply Thermo Fix to the back of the Patch to be ironed to the garment. These could also be Snap Tabs or Coasters. How about Christmas Ornaments or Door Hangers? The Sky’s the Limit here People!
With my Border Frame on my Happy HCD2, 15 Needle Machine, I can produce 20 Patches at a time. Looking for a great Embroidery Machine – visit us at www.HappyEmb.com
The products used are available for purchase at www.TexmacDirect.com